Store your materials inIBCs(Intermediate Bulk Containers) has a number of advantages over drums and other types of containers.
Due to the cubic shape of the IBC, the storage space can be used much more efficiently than with cylindrical drums, for example. In addition, the IBC is filled and emptied much faster than with other containers. Most IBCs are easy to clean after use and can therefore be used multiple times.
If you also prefer to store your fabrics in IBCs and are wondering how to safely and efficiently keep their contents warm, the HeatXperts IBC heaters are the perfect solution for you.
IBC heatersare a special type of heating jackets designed to keep the contents of an IBC tank safe and warm, preventing the contents from freeze damage, contamination or spalling.
Heating fabrics with an IBC heater is quick and easy: the heater is placed around the IBC, secured with the straps and turned on. Once the desired temperature is reached, it is maintained. In this way, IBC heaters are an excellent way to ensure optimal and even heating of the tank contents, control viscosity, maintain the required temperature or melt solid materials quickly.
In addition, the IBC heaters can be used to protect the tank contents from frost damage, contamination, crystallization or spalling.
Increasing the flowability of highly viscous substances through heating makes filling and emptying your IBC much easier and minimizes unnecessary product waste.
The IBC heating jackets have a number of advantages over other methods of keeping your materials warm, such as. B. heat bath, heat chamber and conventional fan heaters or radiant heaters. First of all, when using an IBC heater you don't have to worry about transporting your IBCs: they can be heated anywhere there is a power connection. The heating sleeve can simply remain mounted during each transport – just be sure to disconnect the heater from the power source before transport.
Second, the IBC heater can be assembled and disassembled relatively quickly, and efficiently rolled up and stored when needed. And last but not least - the price of an IBC is significantly lower than e.g. a heating chamber, while using much less energy than the alternative heating devices.
At HeatXperts,We offer you different types of powerful IBC heaterswith a different number of heating zones depending on your needs as well as IBC bottom heaters - if you want to heat the bottom of your tank. The IBC heaters can also be combined with the floor heaters to achieve even faster heating of substances.
HeatXperts is your best choice when it comes to manufacturing and exporting worldwide the wide range of IBC heaters, heating jackets, drum base heaters and all custom designed heaters of the highest quality.
Structure and functions of IBC heating systems
Our IBC heaters consist of a heating conductor, an insulating layer, an outer jacket, a built-in safety thermostat and a power cord with a plug. When manufacturing our IBC heaters, we only use high quality, extremely durable materials to ensure their longevity and safety.
The container heaters heat the air between the heater and the container wall, which transfers the heat to the contents.
Once you turn on your IBC heater, it will heat until it reaches the specified temperature and then maintain that temperature.
The safety thermostat is designed in such a way that it immediately switches off the container heating in the event of damage. In this way you ensure the safety of your employees and at the same time protect the expensive materials from overheating and other damage.
Compatibility with your container
The containers made of different materials differ significantly. Plastic IBCs retain heat less well and withstand high temperatures than metal ones. However, different metals have different thermal conductivities that also need to be considered. The metal tanks can usually withstand very high temperatures.
The plastic IBCs are therefore more suitable for keeping fabrics warm with the help of heating jackets, while the metal IBCs allow fabrics to be heated to much higher temperatures.
Our IBC heaters are compatible with containers from all major brands such as Mauser and Schütz. Due to their high-quality and lightweight construction, they can be quickly and easily attached to any standard container with a capacity of 1000 liters.
Features and benefits of our IBC heaters
Fits all standard 1000L IBCs
At HeatXperts we have been manufacturing tank heaters for several years and are specialists when it comes to tanks of any size, shape and specification.
Rest assured that our IBC container heaters are a perfect fit for all your standard 1000 liter containers. However, if you need a different size or specification IBC container heater,we also have a solution for you.
Resistant outer material
Our IBC heaters are designed to withstand the toughest conditions. The outer material has to be both very strong and flexible, so we use strong and durable Cordura material combined with Teflon and polyester.
Premium insulation and inner fabrics
HeatXperts only uses carefully selected, high-quality materials for the insulation and inner coating of our IBC heaters: Equipped with an ultra-durable inner silicone heating wire, our heaters ensure optimal heat distribution and the best heating with minimal heat loss.
easy installation
We have developed adjustable straps with quick-release fasteners for secure attachment to the IBC. They can be strategically placed on the tank for the tightest fit and maximum heat distribution.
Simple and precise temperature control
Always equipped with the latest technologies, we offer you one of the most advanced digital temperature controllers on the market today. It allows you to set the IBC heater to a specific temperature (ranging from 0 to 90°C) with a single button press. The display clearly shows the current and the desired temperature. There is also a timer function that allows you to control the duration of the heating process.
Heat your materials even faster with multiple heating zones
We also offer powerful IBC heaters with two and three heating zones for faster and more efficient heating of your materials. Several heating zones ensure that even highly viscous substances are heated quickly under very harsh conditions and are kept warm for as long as necessary.
Global sockets
Since many of our customers are international, we make sure you have the correct power plug for your country's socket type.
More about our IBC heaters
Our IBC heaters are designed to safely store your materials at their optimum temperature, protecting them from the effects of harsh conditions and minimizing the amount of product waste.
HeatXperts IBC heaters heat the contents of your IBCs much faster than traditional heaters and are suitable for a variety of materials - glue or thermoset epoxy, diesel fuel, motor oil, resin, petroleum jelly, as well as organic products such as oils (olive, palm, soybean, rapeseed and coconut oil), syrups, fats or butter and many more.
Our IBC heaters are totally user-friendly: you just plug in the device and let it do its job. Fasten the IBC heating mat to the container with the adjustable straps with quick-release fasteners, plug it into the socket, set the desired temperature on the digital temperature controller - and you're ready to go.
With HeatXperts IBC heaters you can maintain uniform temperatures, control the viscosity of your materials and facilitate their emptying, or protect container contents in storage rooms from cold and frost - just to name a few application examples.
Just be sure to unplug the heater from the power source when emptying, filling, installing, removing, or transporting your container.
Heating times of different materials
At HeatXperts we are constantly working to improve and optimize the performance of our IBC heaters so that we can guarantee a fast, reliable and safe heating process for any type of material. Unlike alternative heaters, our full size container heaters heat the contents of the tank much faster.
So how fast does an IBC heater heat up various substances in a 1000 liter container?
Below is a listing of different substances with their corresponding heating times when heated to 60 degrees Celsius:
| substance | 2 zone IBC heater | 3-zone IBC heater |
olive oil | 60 hours | 16 hours |
Coconut beer | 126 hours | 33 hours |
rapeseed oil | 69 hours | 18 hours |
Soy oil | 61 hours | 16 hours |
Palm oil | 59 hours | 15 hours |
Synthetic engine oil | 74 hours | 19 hours |
Diesel | 50 hours | 13 hours |
wax | 75 hours | 19 hours |
Glue/thermosetting epoxy | 44 hours | 11 hours |
Fett/Butter | 83 hours | 21 hours |
Glucosesirup | 114 hours | 29 hours |
Corn syrup | 127 hours | 33 hours |
maple syrup | 96 hours | 25 hours |
High Fructose Corn Syrup (55) | 122 hours | 31 hours |
golden syrup | 132 hours | 34 hours |
Cane syrup | 135 hours | 35 hours |
agave syrup | 119 hours | 31 hours |
Honig | 108 hours | 28 hours |
components in color | 128 hours | 33 hours |
Paraffinwachs | 76 hours | 20 hours |
i am wax | 64 hours | 17 hours |
Enter something | 79 hours | 21 hours |
beeswax | 109 hours | 28 hours |
Palmwachs | 88 hours | 23 hours |
adhesives | 64 hours | 17 hours |
Cola-Syrup | 140 hours | 36 hours |
Custom Size IBC Heaters
Benefit from HeatXperts extensive project experience in providing custom heaters for companies around the world. We also have the perfect solution for your project!
Our IBC heaters can be designed to power the heating jacket from the local power supply, taking into account internal elements/cables, mounting straps, thermostats, and cable and connector connections.
Unlike many heater suppliers, we are the actual manufacturer and produce container heaters in every form - fully equipped with either a digital temperature controller, bimetallic limiter for a fixed and constant temperature or a PT100 sensor for connection to your own controller.
Request a quote today →
IBC heaters in stock:
Check out the HeatXperts range of IBC heaters - we offer container and floor heaters with one, two or three heating zones to fit any standard 1000L tank. Materials that can be heated include oils, fats and butters, syrups, resin, wax, petroleum jelly, diesel fuel, thermoset epoxy, motor oil, resin glue and glue, and more. All of these products require even heating to ensure smooth flow and easy emptying with minimal to no product waste. Our full size tank heaters and base tank heaters can also be combined for even faster heating.
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1-Zone IBC Container HeaterProtects expensive materials by storing them at the optimum temperatureAllows you to pour and pump industrial fluids with minimal wasteWorks significantly faster than traditional container band heatersSuitable for water, oils, resin, petroleum jelly, wax, adhesives, food and morePrevents project setbacks by storing materials safely for longer
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1.299,00 €
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2-Zone IBC Container HeaterProtects expensive materials by storing them at the optimum temperatureAllows you to pour and pump industrial fluids with minimal wasteWorks significantly faster than traditional container heater tapesSuitable for water, oils, resin, petroleum jelly, wax, adhesives, foods and morePrevents project setbacks by storing materials safely for longer
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(Video) Using DragonPower IBC Tote Heater1.499,00 €
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3-Zone IBC Container Heater Protects expensive materials by storing them at the optimum temperature Allows you to pour and pump industrial liquids with minimal waste Operates significantly faster than traditional container band heaters Suitable for water, oils, resin, petroleum jelly, wax, adhesives, food and more Prevents project setbacks by storing materials safely for longer
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1.899,00 €
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Underfloor heating for IBC containers Reduces the viscosity of liquids for pouring and pumping Protects critical materials by storing them at the optimum temperature Increases water temperature from 15°C to 70°C in less than 40 hours Suitable for water, oils, resin, petroleum jelly , Wax, Adhesives, Groceries and More Eliminates unnecessary product waste and saves time, money and frustration
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(Video) Greenhouse New Thermal Mass Tank 275 Gallon IBC Tote Hydronic Heat Exchanger Raspberry Pi Controlled
FAQs
What is an IBC heater? ›
An IBC heater (also container heater) is an uncomplicated and efficient solution for keeping an intermediate bulk container (IBC) including its contents warm* on site. In industry, there are a number of different substances that are stored in IBC tanks.
What is the use of intermediate bulk container? ›Intermediate bulk containers, or IBCs, are commonly used to store industrial liquids or hazardous chemicals. But these heavy-duty containers are also perfect for storing water. An IBC water tank can accommodate a huge quantity of water, and its versatile design and transportability make it a great fit for this task.
What are the different types of intermediate bulk container? ›The three broad types of IBCs in use today can be categorized under rigid, folding and flexible. The term 'intermediate' comes from the volume that intermediate bulk containers carry, which sits in between that of tanks and drums. The two most common volumes of the rigid IBC are 275 gallons and 330 gallons.
How do I heat my IBC tank? ›Attach the IBC heating mat to the container with the adjustable straps with quick release buckles, then plug it into the power outlet, set the desired temperature on the digital temperature controller – and you are ready to go.
How do I keep my IBC from freezing? ›By far the most efficient way to keep the contents of your IBC Totes from freezing is by using an electric heating jacket.
What is the capacity of intermediate bulk container? ›Intermediate bulk containers are closed shipping vessels with a liquid capacity from 450 up to 3,000 L (119 to 793 gallons).
How much volume is in an intermediate bulk container? ›IBC tank capacities generally used are often 1,040 and 1,250 litres (275 and 330 US gal). Intermediate bulk containers are standardized shipping containers often UN/DOT certified for the transport handling of hazardous and non-hazardous, packing group II and packing group III commodities.
What size are intermediate bulk containers? ›Intermediate bulk containers have an average size of 45” L x 45” W x 50” H. Most Metal IBC containers have base dimensions: 48” L x 42” W. Another common IBC base size is: 46” L x 46” W.
What is flexible intermediate bulk container specification? ›FIBCs are most often made of thick woven strands of oriented polypropylene, either coated or uncoated, and normally measure around 45–48 inches (114–122 cm) in diameter and varies in height from 100 to 200 cm (39 to 79 inches).
What is the best container for bulk powder? ›Polyethylene - Plastic container: storage of raw ingredients, powders and bulk materials. Storage, packing and transport of food grade materials.
What is the difference between IBC and drum? ›
IBC totes have greater storage capacity, so you can store more with fewer containers. IBCs can be moved freely and without expensive pallets and shrink wrap. Totes can be used multiple times, while drums are generally single-use-only.
What temperature is too cold for heat pumps? ›As long as your house is properly air-sealed and insulated, an air-source heat pump can perform well beyond temperatures of -13 degrees Fahrenheit! If you live in extreme cold, you may need to use supplemental heat, or what's called a dual-fuel system (or consider switching to a ground-source heat pump).
Can I store heating oil in an IBC? ›Domestic oil storage regulations
If you store 3,500 litres of oil (or more) at a domestic dwelling, including houseboats and barges, you must also keep it in a bunded tank, bowser, IBC or drum.
Make sure to always reference the maximum temperature rating of your specific IBC totes—while many have a max temp of 160 degrees Fahrenheit, there is some variation—to ensure that your goods are stored in the proper container.
How do I keep algae out of my IBC tote? ›- Always use a completely opaque water storage tank - Algae uses photosynthesis to reproduce - in simple terms, algae needs light to grow. ...
- Add 1/4 teaspoon of *bleach to every gallon of water you store - Bleach kills algae and prevents it from growing.
Can IBC Tanks Be Used for Storing Drinking Water? IBC tanks can be used to safely store drinking water as well as rainwater. They're perfect for storing large quantities for personal use or for other uses.
Do IBC tanks freeze? ›Storing temperature sensitive materials in IBCs during the winter can present a real problem. As fluid products freeze and expand, IBC tanks and totes can crack, rupture, and even explode. Colder temperatures can also cause viscosity problems for industrial fluids.
What type of heater puts out the most heat? ›Water- and oil-filled heaters are by far the most efficient, and they are generally warm to the touch.
What is the most effective heater? ›Furnace. In general, furnaces are the most efficient of the heating systems, especially if you have natural gas. They work by heating air with a component called a heat exchanger and pushing it into the home through a duct system, using a fan (often referred to as a blower).
Which is the best heater to buy? ›- Best overall — VonHaus 2000W closed-fin oil filled radiator.
- Best oil-free convection heater — Dimplex ECR 15.
- Best ceramic fan heater — DeLonghi HFX65.
- Best budget heater — John Lewis & Partners square fan heater.
- Best heater for a large room — Duronic HV220.
How must intermediate bulk containers IBCs be marked? ›
The IMDG Code marking and labeling provisions require that you mark the IBC with the proper shipping name "environmentally hazardous substance, liquid, n.o.s." and the identification number "UN3082," and display a Class 9 label.
How many gallons in one container would be considered a bulk package? ›A bulk packaging is a packaging, other than a vessel or a barge, with (1) a maximum capacity greater than 450 liters (119 gallons) as a receptacle for a liquid; (2) a maximum net mass greater than 400 kilograms (882 pounds) and a maximum capacity greater than 450 liters (119 gallons) as a receptacle for a solid; or (3) ...
How many pounds is one container in bulk? ›What is bulk packaging? As a standard definition, “bulk” is considered to be over 119 gallons, or 450 liters, of liquid. Solids are measured differently. “Bulk” is legally defined as being over 882 pounds (400 kg) or having a volume of over 119 gallons.
What volume does an IBC hold? ›A standard IBC has a content volume of 1000 litres. However, you will also find in our range IBCs of content volumes 300, 600 and 800 litres. These plastic tanks can contain, for example, foodstuffs, AdBlue or chemical liquids.
How do I calculate my container requirements? ›To adequately pack such containers, one would need to measure the width, height and length of the container and then multiply these numbers. For instance, a twenty foot long container may be five feet wide and ten feet tall. If you multiply these numbers by each other (i.e. 5 x 10 x 20), you get 1,000 cubic feet.
What does IBC stand for in container? ›IBC is an acronym for intermediate bulk container, a large, reusable container used for storage or transport of industrial goods. Versatile IBCs have a long list of potential uses, from carrying chemicals to storing sand, and they're a popular choice across a range of sectors.
Is an IBC considered a small container? ›An Intermediate Bulk Container (IBC) is a rigid or flexible portable means of containment (MOC) that has a capacity equal to or less than 3000 L and is designed for mechanical handling, other than a bag, box, drum or jerrican, as defined in TP 14850.
What is IBC standard size? ›IBC sizes range from 110 to 550 gallons, with 275 and 330 being the most common. Dimensions are internationally standardized to roughly 45″L x 45″W. They are engineered for mobility with built in pallet / forklift access along with stacking capabilities.
How many IBC are in a 20ft container? ›As is common knowledge, standard 1000 litre IBCs when stuffed in a standard shipping container (20 ft. FCL) fit only 18 IBCs.
What is the HS code for flexible intermediate bulk container? ›HS Code 63053200 | Harmonized System Code Flexible Intermediate Bulk Containers.
Which type of flexible intermediate bulk container is suitable for use with flammable liquids? ›
Type D FIBCs can be used to safely package combustible products and to handle products in combustible and flammable environments.
What materials are used to construct flexible intermediate bulk containers? ›Also Known As FIBC Bags
Flexible Intermediate Bulk Container bags (FIBC) from Bulk Bag Depot are made of woven polypropylene, a thermoplastic polymer that is considered to have the lowest environmental impact of any natural or synthetic material.
Powders are bulky and inconvenient to carry. 4. Powders are not a suitable dosage form for the administration of drugs that are inactivated in the stomach or drugs which can cause damage to the stomach.
How do you keep spices fresh in bulk? ›- Keep at or around a consistent 70℉ temperature.
- Place spices away from direct sunlight and heat.
- Transfer to tightly sealed, non-porous containers that are ideally all the same size (for easy storage)—baby food jars, glass containers, ceramic jars, or metal tins all work.
A single dose of medicine in powdered form packed in individual packages is known as divided Powder, generally known as a chart. These powders are generally divided into smaller accurate dosages than the bulk powder and are available in small units of Cellophane, paper and foil.
What is the shelf life of IBC tank? ›Attention: Limited shelf life! IBC containers made of plastic may be used for the transport of dangerous goods for a maximum of five years from the date of manufacture (ADR). After 2.5 years, a first intermediate inspection by a certified company is required.
Do you need the cage on an IBC tote? ›IBCs are Supported by Cage Frames to Maintain their Shape
The primary purpose of an IBC's cage frame is to ensure that the IBC maintains its shape during storage and transit.
Mono recording is perfect for vocals and can work on other instruments. Stereo recording works well on acoustic guitar and even drums. Mono mixing helps you end up with a track that sounds good everywhere.
What is the most efficient heating system for cold climates? ›Heat Pumps
For cutting-edge home heating technology, choose a heat pump. Heat pumps operate similarly to air-conditioning systems because they extract heat from the air and deliver it throughout your home.
If outdoor temperatures reach extreme highs of 95-100 degrees Fahrenheit, then the heat pump's efficiency will be affected, and it will be less able to provide comfortable cooling abilities.
Is 72 a good temperature for heat in the winter? ›
The ideal thermostat temperature in the winter is 68 degrees Fahrenheit when you're at home. Energy.gov suggests that 68 degrees is a good room temperature while you're awake at home but recommends lowering it while you're asleep or away.
Can I put diesel in a IBC tank? ›To put it simply, yes!
How much pressure can an IBC take? ›Can your tanks be pressurized? Our tanks are not to be pressurized. They are all tested to 3 PSIG at the time of manufacture. An inert gas blanket can be used if the pressure applied is ½ lb. or less.
How much does a 275 gallon tote weight empty? ›Weight (Empty) 135 lbs.
How much does a 275 gallon tote weigh? ›| Poly Composite IBCs | ||
|---|---|---|
| Nominal Capacity | 275 gallon | 330 gallon |
| Height including pallet | 46 inches | 53 inches |
| Weight, w/ steel pallet | 130 lbs. | 150 lbs. |
| Weight, w/ plastic pallet | 139 lbs. | 159 lbs. |
IBC is an acronym for intermediate bulk container, a term that best describes the sort of size you can expect this storage unit to be. An IBC tank is designed to hold an intermediate quantity of liquid. IBCs can vary in size, but a standard IBC tank has a total capacity of 1,000 litres.
What does IBC stands for and how does this work? ›IBC is an acronym for intermediate bulk container, a large, reusable container used for storage or transport of industrial goods. Versatile IBCs have a long list of potential uses, from carrying chemicals to storing sand, and they're a popular choice across a range of sectors.
What is an IBC system? ›April 2022) Intermediate bulk containers (also known as IBC tank, IBC tote, IBC, or pallet tank) are industrial-grade containers engineered for the mass handling, transport, and storage of liquids, semi-solids, pastes, or solids. The two main categories of IBC tanks are flexible IBCs and rigid IBCs.
What are the 3 types of water heaters? ›Exploring Water Heater Options by Fuel Type
Widely available in the United States for conventional storage, tankless or demand-type, and heat pump water heaters. It also can be used with combination water and space heating systems, which include tankless coil and indirect water heaters.
IBCs are Supported by Cage Frames to Maintain their Shape
This frame, which is made from a sturdy material such as steel, surrounds the IBC to ensure that the integrity of the container is not compromised during any stage of manufacturing, storage, transit, or use.
Can IBC tanks be buried? ›
Budget pumped rainwater storage. Commercial rainwater storage can be several thousand pounds. To save money I wondered if you could bury an IBC and it turns out you can !
Can IBC tanks hold gas? ›Some might be surprised to learn that IBC tanks often prove to be critical to the success of many businesses as they work to safely contain and transport various types of items, such as perfume, wine, and gasoline.
How many IBCs can you stack? ›Whilst they are cube shaped which allows them to be stacked, guidelines published by the Health and Safety Executive state that filled an intermediate bulk container (IBC) should be stacked no more than two high.
What is the new name of IBC? ›(2) The new name of IBC is All India Radio(AIR). (3) The 'Vividh Bharati' programmes are broadcasted in 24 regional languages and 146 dialects of the Indian languages.
What is the shelf life of IBC? ›Attention: Limited shelf life! IBC containers made of plastic may be used for the transport of dangerous goods for a maximum of five years from the date of manufacture (ADR). After 2.5 years, a first intermediate inspection by a certified company is required.
What requires IBC approval? ›NIH Guidelines require IBC review for any genetic engineering research, including gene therapy research, that receives NIH funding or takes place at sites receiving NIH funding. This means any funding—even $1 of NIH funds for the site or the study means the study must be reviewed by an IBC.
How many types of IBC are there? ›We are India's First three company who has launched Intermediate Bulk Containers (IBC ). Today we have different types of IBC such as Wooden Pallet IBC, Composite Pallet IBC, Steel Pallet Ibc.
Is IBC Bank only in Texas? ›It has about $16.1 billion in assets and operates a network of commercial banks in 75 Texas and Oklahoma communities.
What is the most common problem with water heaters? ›Water leaks are perhaps the most common type of water heater issue you'll face. Any water heater will start to leak eventually, as by nature water will eventually corrode your tank and create microscopic cracks or fractures.
What brand of water heater is the most reliable? ›The Rheem Marathon is the best electric water heater on the market today. Its guaranteed 40-year life-span implies it will be the last water heater purchased by homeowners, avoiding the need to replace a water heater every 10 years.
What is the highest quality water heater? ›
- Best Controls: Stiebel Eltron Electric Tankless Water Heater.
- Best Gas Tankless Heater: Rinnai Gas Tankless Hot Water Heater.
- Best Point-of-Use Heater: Bosch Electric Mini-Tank Water Heater.
- Best Electric Tankless Heater: EcoSmart Electric Tankless Water Heater.